Shop floor and lean management
From Gemba boards to SMED, lean tools in one place
5S and floor audits, Gemba boards, Kamishibai, Kobetsu, SMED and Yamazumi; all close on the same action and evidence backbone.
Sample company · demo data
Shop floor and lean management
What is in this family?
Each feature is switched on by the company and can be piloted in one unit first.
Gemba boards
SQCD calendars, system-fed indicators, actions opened in the meeting; a board tree from cell to plant and a presentation view for monitors.
- SQCD
- Board tree
- Present
5S and floor audits
Photo audits, staged progress, red tags; non-conformities go to the owner as actions.
- 5S
- Stages
- Photos
Kamishibai
Layers and frequency are company settings; cards are answered on a phone, the board shows status by colour.
- Layered audits
- Cards
SMED, time study, Yamazumi
Stopwatch step timing, internal/external split, Yamazumi chart with a takt line.
- SMED
- Yamazumi
- Stopwatch
Kobetsu and TPM autonomous maintenance
Focused improvement projects and minutes; autonomous maintenance checks and abnormality tags.
- Kobetsu
- TPM
Offline field kit
Record drafts, photos and action closing without a connection; audit answers in pilot. Approvals and audit completion are online.
- Drafts
- Closing actions
- Encrypted vault
Our illustrated guides show how each feature is used on the floor.